Product Design Validation With FEA

Our Automotive product design validation process leverages the power of Finite Element Analysis (FEA) to ensure that our designs meet the highest standards of safety, performance, and reliability. By simulating real-world scenarios and testing our designs against rigorous criteria, we can identify and address potential issues before they reach production, reducing the risk of costly rework and ensuring that our products meet the exacting demands of the automotive industry.

With FEA-driven design validation, we can push the boundaries of innovation while maintaining the highest levels of quality and safety. Our team of experienced engineers uses advanced simulation tools to analyze and optimize every aspect of our designs, from structural integrity and crashworthiness to thermal management and vibration reduction. 

This enables us to create products that are not only functional and efficient but also exceed customer expectations for comfort, convenience, and overall driving experience.

By integrating FEA validation into our design process, we can accelerate development timelines, reduce prototyping costs, and ensure that our products meet or exceed regulatory requirements. Our commitment to simulation-driven design validation is a key differentiator in the automotive industry, enabling us to deliver high-quality products that meet the evolving needs of our customers while staying ahead of the competition.

Product Design Validation With FEA

Meshing

  • Sheet metal parts meshing using shell / solid elements as per customer standard.
  • Plastic parts meshing using shell / solid elements as per customer standard.
  • Foam meshing using solid elements.1D meshing using beam element. Verifying the various quality criteria.

FE Modelling

  • Built the model based on the customer standard with connections.
  • Set-up boundary conditions.

Analysis

  • Performing Modal analysis to find out the connections
  • Static – Linear/Non Linear
  • Dynamic- Vibrations, Modal, Frequency Response
  • Crash/Impact Analysis
  • Topology analysis to optimize the shape & mass.

Post-Processing

  • Evaluate the results based on the failure criteria.
  • Give the design intended solution based on the results.
  • Provide the recommendation on results for value addition /VA-VE.

Why Choose Our Product Design Validation With FEA Service?

ACCELERATED DEVELOPMENT TIMELINES

Integrating FEA validation streamlines our design process, allowing for faster project completion.

COST REDUCTION

By reducing the need for extensive physical prototypes, we lower prototyping costs, maximizing your investment.

REGULATORY COMPLIANCE

Our thorough validation process ensures that products meet or exceed industry regulatory requirements, enhancing safety and reliability.

COMPETITIVE ADVANTAGE

Our focus on simulation-driven design validation enables us to deliver high-quality products that adapt to the evolving needs of our customers, keeping you ahead of the competition.

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